Orbital Forging Press Market in USA: Growth at 4.2% CAGR Through 2035 | Fact.MR

Orbital Forging Press Market

The global orbital forging press market is projected to expand from USD 780 million in 2025 to approximately USD 1,211.3 million by 2035, representing a compound annual growth rate (CAGR) of around 4.5% over the forecast period. Growth is underpinned by increasing adoption of advanced forging technologies across automotive, aerospace, and industrial manufacturing sectors.

Orbital forging presses deliver precise metal forming with superior material flow, reduced defects, and enhanced component strength. As demand rises for lightweight, high-performance components—particularly in electric vehicles and aerospace applications—the technology is moving rapidly from niche to mainstream production.

Key Market Insights at a Glance

  • Market Value (2025): USD 780 million

  • Forecast Value (2035): USD 1,211.3 million

  • CAGR (2025–2035): ~4.5%

  • Leading Product Type: Hydraulic orbital press systems (~42% share)

  • Dominant Work-piece Segment: Bearings and races (~30% share)

  • Key Growth Regions: Asia-Pacific, North America, Europe

  • Top Companies: Masa (Mecolpress Group), Schuler Group, SMS group, AIDA Engineering, Lasco Umformtechnik

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Market Drivers / Growth Overview

  • Automotive & EV expansion: Demand for high-strength, precision-engineered components in electric and hybrid vehicles is driving wider adoption of orbital forging presses.

  • Industrial automation: Manufacturers are investing in advanced press systems to achieve superior tolerances, lower waste, and improved productivity.

  • Aerospace & defense demand: Critical parts like turbine shafts, gears, and flanges require precision forming with high reliability.

  • Manufacturing modernization in Asia-Pacific: Industrial expansion in China, India, and Southeast Asia is accelerating uptake of advanced forging equipment.

  • Sustainability & efficiency focus: Orbital forging reduces energy use and material waste compared to conventional forging methods.

High equipment cost and the need for skilled technicians remain key challenges for smaller manufacturers, but ongoing automation and process integration are helping mitigate these barriers.

Segmentation & Key Insights

By Drive Type:

  • Hydraulic systems (~42%) dominate for versatility and power control.

  • Servo-electric systems (~24%) are growing for precision and energy efficiency.

  • Mechanical/eccentric systems (~22%) serve traditional forging setups.

  • Hybrid systems (~12%) cater to specialized production needs.

By Work-piece:

  • Bearings and races (~30%) hold the largest share.

  • Gears and transmission parts (~26%) follow closely.

  • Aero rings and flanges (~24%) reflect aerospace adoption.

  • Pipes, fittings, and other components (~20%) serve broader industrial sectors.

By Force Capacity:

  • 2–5 MN (~36%) represents the most common capacity range.

  • 5–10 MN (~28%) supports heavy industrial applications.

  • ≤2 MN (~20%) addresses smaller, precision parts.

  • 10 MN (~16%) is used for ultra-heavy-duty forging.

By End-Use Industry:

  • Automotive and EV manufacturing (~36%) dominates global demand.

  • Industrial machinery (~28%) follows as a key adopter.

  • Aerospace and defense (~18%) require high-precision applications.

  • Oil & gas and power sectors (~18%) utilize orbital presses for heavy-duty parts.

Regional & Country Insights

  • Asia-Pacific: Fastest-growing region, led by China and India, driven by rapid industrial expansion and increased adoption of automation.

  • North America: Mature market with strong demand from automotive and aerospace sectors, supported by advanced manufacturing infrastructure.

  • Europe: Consistent growth led by Germany, Italy, and the UK, supported by engineering expertise and Industry 4.0 integration.

  • Rest of the World: Emerging opportunities in Latin America and the Middle East through infrastructure and industrial development initiatives.

Competitive Landscape

The market is moderately consolidated with key manufacturers focusing on technology differentiation, automation, and global service support. Leading players include Masa (Mecolpress Group), Schuler Group, SMS group, AIDA Engineering, and Lasco Umformtechnik.

Key strategies include:

  • Developing turnkey solutions with automation and digital control systems.

  • Advancing smart manufacturing features such as predictive maintenance and real-time monitoring.

  • Expanding production and service networks in high-growth regions.

  • Collaborating with OEMs in automotive and aerospace to deliver customized forging solutions.

Market Outlook & Strategic Insights

The orbital forging press market will continue to expand steadily through 2035 as demand for lightweight, high-strength components grows. Manufacturers focusing on hydraulic and servo-electric systems, smart control integration, and regional production partnerships will capture the most value.

Sustained investment in R&D, energy-efficient designs, and operator training will further strengthen market competitiveness. With a forecast value of USD 1,211.3 million by 2035, the industry is poised for stable, technology-driven growth.

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Future Market Insights (ESOMAR certified market research organization and a member of Greater New York Chamber of Commerce) provides in-depth insights into governing factors elevating the demand in the market. It discloses opportunities that will favour the market growth in various segments on the basis of Source, Application, Sales Channel and End Use over the next 10-years.